2. The Cotton Gusset (Inner Lining)
The cotton gusset—the inner lining in the crotch area—is one of the most important functional components of women’s underwear.
Despite its small size, it plays several essential roles:
- Hygiene & breathability: Cotton absorbs moisture and allows better airflow than synthetic fabrics.
- Comfort: It provides a soft barrier between sensitive skin and materials like lace, nylon, or polyester.
- Durability: The extra layer reinforces a high-friction area, helping the garment last longer.
In poorly made underwear, the gusset may be thin, loosely attached, or purely decorative—highlighting just how crucial proper construction really is.
3. Stitching and Seam Patterns
Those delicate seams and zigzag stitches aren’t accidental. Underwear must stretch and move with the body, so manufacturers use specialized stitching to prevent tearing, irritation, and discomfort.
Common techniques include:
- Zigzag stitching: Allows seams to stretch without breaking
- Overlock stitching: Prevents fraying and strengthens edges
- Flatlock seams: Lie flat against the skin to reduce chafing
- Bonded seams: Use heat or adhesive for a smooth, invisible finish under tight clothing
These small construction details make a major difference in comfort, flexibility, and longevity.
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